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The Fuel Tank - Phase 3: The Template

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Phase 3: Creating the Laser Cut Template With the file ready, we started to laser cut the template with 2.6 mm gap.   We then attempt to put the pieces together However we found that 2.6 mm gap is too tight for the whole template, we found it worked for the test we did as it was just a small piece, with the fuel tank template however, we found that the bigger the piece is the harder it is to fit. We learned that 2.6 mm results in no tolerance, which results in the pieces began to split and snap as we tried to fit them in.  Our failed attempt (sad reacts only) Daniel suggested that we are better off with the material thickness of 3 mm  or even 3.5 mm for the gap, yes it would be wiggly but we can use glue gun to solidify it.  Our 2nd attempt we did just that; laser cut a template with 3.5 mm gap and assemble it using glue gun to stick the pieces together This time it assemble a lot easier than before. After Kelvin, Tauqir,
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The Reflection

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As an Industrial Design student, model making is model making is no stranger to me, however, I've only touched metal once throughout my studies and it was just a simple cutting and bending of a 0.5 mm aluminium. The rest of the times, we usually made models from blue foams, 3D printing, and wood works, which is why metal working in this class felt like a whole new world. Throughout this class, I have learned new things and skills on metal shaping, which will be helpful in future model making especially where metal is involved and metal is quite common in product design.  For this critical review task, I chose to review the tray, as it is the one i found most difficult, and took me the most tries to nail it. The Tray The tray was the most difficult task for me, even more than the tank in my opinion. There's so much room for errors with the tray compared to the tank.   The tray took a total of 3 tries before i got a decent one.  1st Attempt From a
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